LEXMARK Error Code 60

HIGHCommon Issue

Lexmark Error 60: Fuser Assembly Malfunction

What This Error Means

Lexmark Error Code 60 indicates a problem with the fuser assembly, which is responsible for bonding toner to the paper.

Detailed Explanation

Lexmark Error Code 60 signifies that the printer's fuser assembly is not functioning correctly. The fuser is a critical component that uses heat and pressure to melt the toner powder onto the paper, making the print permanent. When this error appears, it typically means the fuser is either not reaching its required operating temperature, has an internal fault, or its thermistor (temperature sensor) is reporting an incorrect reading. This can be due to a worn-out fuser, a faulty heating element, a broken thermistor, or an issue with the fuser's power connection. This error will prevent the printer from operating, as the fuser is essential for the final stage of the printing process. Without a properly functioning fuser, any printed pages would have toner that easily smudges or rubs off. While sometimes a simple reset can clear a temporary glitch, persistent Error 60 often points to a hardware failure within the fuser unit itself, necessitating repair or replacement. It's a safety mechanism to prevent overheating or damage to the printer and potential fire hazards.

DIY Troubleshooting Steps
Try these steps before calling a specialist
  1. 1

    Turn off the printer completely and unplug it from the wall outlet. Wait for at least 15-30 minutes to allow the fuser to cool down completely.

  2. 2

    Plug the printer back in and power it on. Observe if the error clears during the startup sequence.

  3. 3

    Open the printer's front or side cover (refer to your printer's manual) and locate the fuser assembly. It's usually a large unit with warning labels about heat.

  4. 4

    Carefully inspect the fuser for any visible obstructions, such as crumpled paper, labels, or foreign objects. Remove any debris gently.

  5. 5

    Check the fuser's connectors to ensure they are securely seated. Sometimes a loose connection can cause this error.

  6. 6

    If your printer has a removable fuser, try removing it and reinstalling it firmly to ensure proper contact.

  7. 7

    Perform a factory reset on the printer if the option is available in the control panel menu. Be aware this will erase custom settings.

  8. 8

    Update the printer's firmware to the latest version available from the Lexmark support website, as software glitches can sometimes trigger hardware errors.

When to Call a Specialist

You should call a specialist if, after performing all the DIY troubleshooting steps, the Lexmark Error 60 persists. This error frequently indicates a hardware failure within the fuser assembly itself, such as a burnt-out heating element, a faulty thermistor, or a damaged fuser film/roller. These components are not typically user-serviceable and require specialized tools and expertise to diagnose and replace safely. Attempting to disassemble the fuser without proper training can lead to further damage to the printer or personal injury due to heat and electrical components.

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Estimated Repair Cost

$200-$500 (for fuser replacement, including parts and labor)

Actual costs may vary based on location and specialist

Commonly Affected Models
  • • Lexmark MS810
  • • Lexmark MX710
  • • Lexmark C746
  • • Lexmark X792
  • • Lexmark MS610
Related Error Codes
Lexmark 61Lexmark 62Lexmark 63

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